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tzx660s TRX bike rebuild

Posted: Sat Jan 05, 2013 8:21 pm
by dixonj
Hi all, tzx660 is starting his winter rebuild of his trx 878 and has asked me to post on here. So far paul has fitted a JE big bore kit and had zorst big bore headers made and is planning a hoast of mods for his bike which i hope to post on here. Recently he has aquired some R1 2004 usd forks (from me) yzf 750 swing arm, thunderace rear wheel. I called round to see paul today to see how he was getting on.

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starting to strip bike down

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motor and wiring harness out

Re: tzx660 bike rebuild

Posted: Sat Jan 05, 2013 9:03 pm
by alextrx850
An R6 rear shock would probably be a follower with the quality of parts going on here..if you are , a small amount of upper reinforcement needs to be removed from the yzf rear to allow the shock resevoir to work freely..and needs to be dropped through from above...also, ive noted a few times that the side arms of the yzf are often a bugger with fouling muffler cans..a good fun set up though...looking to the 878 piston fitting...what thoughts to useing a tdm 900 barrel with the trx head..?i think i have heard someong doing that somewhere..[obv there is the frame lug issue]..

Re: tzx660 bike rebuild

Posted: Sun Jan 06, 2013 12:27 pm
by dixonj
about to chop off the rear end.

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to late now

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trying the R6 rear end on

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Paul has also machined some stainless pistons for the bluespot calipers that will be fitted front and rear

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Re: tzx660s TRX bike rebuild

Posted: Sun Jan 06, 2013 3:52 pm
by misterdimwiddy
Any idea what year R6 this tailpiece is from?

Tempted to do this mod to mine.

Re: tzx660s TRX bike rebuild

Posted: Sun Jan 06, 2013 4:04 pm
by dixonj
1998/ 2002 5eb model same as the one my bike, will be posting all the pics of the fabrication as it progresses.

Re: tzx660s TRX bike rebuild

Posted: Sun Jan 06, 2013 5:44 pm
by misterdimwiddy
Thanks.

I will monitor progress, start buying parts and then get the angle grinder out.

Re: tzx660s TRX bike rebuild

Posted: Mon Jan 07, 2013 8:07 pm
by thch
Hi.
Doing the same myself this winter - using a carbon 2003 R6 rear end:

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I _hate_ welding.....

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Will post pics when the project is done :D

Re: tzx660s TRX bike rebuild

Posted: Sun Jan 13, 2013 4:13 pm
by dixonj
Small update Paul turned some slugs so as to get a good strong weld on the modded rear end.

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hopefully this thread will help other people wanting to do the same rear end conversion

Re: tzx660s TRX bike rebuild

Posted: Sun Jan 13, 2013 6:46 pm
by tzx660
thch wrote:Hi.
Doing the same myself this winter - using a carbon 2003 R6 rear end:

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I _hate_ welding.....

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Will post pics when the project is done :D

Re: tzx660s TRX bike rebuild

Posted: Fri Feb 01, 2013 3:10 pm
by dixonj
small update, rear all welded up just need to tidy up welds and then its off to be powder coated gloss black along with some other parts

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Re: tzx660s TRX bike rebuild

Posted: Sat Feb 02, 2013 3:37 am
by Con Rod
very tidy job on the rear subframe and you get to hang on to the luggage hooks. Great way to do it. Keep it coming

Re: tzx660s TRX bike rebuild

Posted: Wed Mar 06, 2013 9:29 am
by dixonj
Quick update Paul has got his frame back from the powder coaters and looks like new


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really looking forward to this rebuild

Re: tzx660s TRX bike rebuild

Posted: Wed Mar 06, 2013 9:48 am
by Tarwetijger
What are these? :?:

Re: tzx660s TRX bike rebuild

Posted: Wed Mar 06, 2013 10:10 am
by dixonj
blue one is a fzr400 race bike and the red/white is another special project Paul is building don't think i can say what it is. I am sure Paul will be on later to comment :wink:

Re: tzx660s TRX bike rebuild

Posted: Wed Mar 06, 2013 10:31 am
by Tarwetijger
FZR400RR-SP? =P~
http://www.motorcyclespecs.co.za/model/ ... p%2090.htm

Special projects are always interesting. 8)