Heads up, YZF750 swinger, rear-sets and footbrake...
Posted: Wed Sep 19, 2012 1:23 pm
				
				This is almost embarissing to tell, but here we go...
I've only done 8 trackdays on 4 different occasions this year. The third one was on a really bumpy track. It was more than a year ago since i was there, and i thought it had become a lot worse. I was almost thrown out of the seat in a high-speed right-hander, no matter which line i tried. Then on the next trackday i had some serious issues with braking after the looong straight, the rear was skidding around and didn't ffel so planted as i recalled. While i changed the front cog (16/41 is not optimal for +200 straights...), i noticed something really strange:
That's how the setup look from the side.

This is how it looks from above, see what i am getting at?

And, tadaa, this is the the "after" picture.

I had managed to press the footbrake main cylinder in below the swing! The swing was completely stuck under the protruding banjo protector, and i had to use brute force to get it away. The last pic shows that it had been going on for a while, since the side of the swing has been damaged as well. I have in the picture filled the damage with some colour, to see if it would be starting scratching the swing again. I have also used the Dremel and cut away the sharp corners on the protruding part of the pump, so that it wouldn't get stuck again.
It all explains why i had the impression the bike was going wide in the corner-exits, the odd tyre-wear, and the skidding rear while braking from high-speed... Guess my application as a test-driver for Öhlins will have to be withdrawn now...
 Pity i only got one session to try it all out, and it was partly ruined by the new gear ratio, i had to implement a completely new gear-changing strategy as well. But for what it was worth, the bike felt a lot more compliant. It also stood much better with the side-stand down, before i had noticed that the bike was standing unusual up-right, but i was unsure if it used to be like that  (last time riding was in beginning of June, and this was September.
So, lesson learned, ride more often, and if one thinks somethng is weird, investigate just to be safe. (Funniest thing was that i had some free advice on suspension at the event before this one, and the bloke (an English bloke) told me to pre-load the fork a bit more, after i told him i thought the bike was running wide on exits. In a way he was right, but none of us saw the swinger "pre-load" being the problem. After all, it was some odd 3 cms of pre-load , and that was the measure at the swing, not back at the wheel...)
			I've only done 8 trackdays on 4 different occasions this year. The third one was on a really bumpy track. It was more than a year ago since i was there, and i thought it had become a lot worse. I was almost thrown out of the seat in a high-speed right-hander, no matter which line i tried. Then on the next trackday i had some serious issues with braking after the looong straight, the rear was skidding around and didn't ffel so planted as i recalled. While i changed the front cog (16/41 is not optimal for +200 straights...), i noticed something really strange:
That's how the setup look from the side.

This is how it looks from above, see what i am getting at?

And, tadaa, this is the the "after" picture.

I had managed to press the footbrake main cylinder in below the swing! The swing was completely stuck under the protruding banjo protector, and i had to use brute force to get it away. The last pic shows that it had been going on for a while, since the side of the swing has been damaged as well. I have in the picture filled the damage with some colour, to see if it would be starting scratching the swing again. I have also used the Dremel and cut away the sharp corners on the protruding part of the pump, so that it wouldn't get stuck again.
It all explains why i had the impression the bike was going wide in the corner-exits, the odd tyre-wear, and the skidding rear while braking from high-speed... Guess my application as a test-driver for Öhlins will have to be withdrawn now...
So, lesson learned, ride more often, and if one thinks somethng is weird, investigate just to be safe. (Funniest thing was that i had some free advice on suspension at the event before this one, and the bloke (an English bloke) told me to pre-load the fork a bit more, after i told him i thought the bike was running wide on exits. In a way he was right, but none of us saw the swinger "pre-load" being the problem. After all, it was some odd 3 cms of pre-load , and that was the measure at the swing, not back at the wheel...)