Page 2 of 3

Re: Exhaust Downpipe Removal

Posted: Sat Mar 01, 2014 2:34 am
by cobbadiggabuddyblooo
[quote=Image[/url]

And lots of IMAL spray and a big hammer!! [-o<[/quote]

That's a novel way :o Hang it by the pipes and beat the s€#t out of the motor.
:lol: :lol:

Re: Exhaust Downpipe Removal

Posted: Sat Mar 01, 2014 8:30 am
by Stu99
And just let gravity do all the hard work. :lol:

Re: Exhaust Downpipe Removal

Posted: Sat Mar 01, 2014 9:28 am
by emway
Image

No, really. The chisel did all the work :shock:

Re: Exhaust Downpipe Removal

Posted: Sat Mar 01, 2014 10:48 am
by Tarwetijger
cobbadiggabuddyblooo wrote:Is it gpz900 Kawasaki 2 piece flanges that you can replace them with if need be??? ..
A little late response, but for future reference: yes you can use these.
http://www.freebits.nl/images/794gpz_90 ... 14_002.jpg
http://www.freebits.nl/images/869gpz_90 ... 14_004.jpg

From a Kawasaki GPZ900R (but they might be called differently in/on others countries/continents, something with 'ninja' etc.)

Re: Exhaust Downpipe Removal

Posted: Sun Mar 02, 2014 9:01 am
by emway
And if you want to make them yourself. Here is a drawing. (thanks to the German forum) =D>

Image

Re: Exhaust Downpipe Removal

Posted: Thu Jun 12, 2014 9:42 am
by Kev44
Same problem here now :( been soaking in WD40 for 2 days and not moving!
Gonna have to get some heat on i reckon .............
The day went so well stripping the bike down had leave engine on floor with exhaust still attached

Re: Exhaust Downpipe Removal

Posted: Thu Jun 12, 2014 11:56 am
by Tarwetijger
Kev44 wrote:Same problem here now :( been soaking in WD40 for 2 days and not moving!
Gonna have to get some heat on i reckon .............
The day went so well stripping the bike down had leave engine on floor with exhaust still attached
viewtopic.php?f=31&t=10143&p=104309#p104309

Re: Exhaust Downpipe Removal

Posted: Thu Jun 12, 2014 4:09 pm
by emway
After removing the exhaust i drilled the flanges out with 1 mm more .

Image

Heat didn't do the trick here :evil:

Re: Exhaust Downpipe Removal

Posted: Thu Jun 12, 2014 4:28 pm
by Kev44
Bugger if heat don't work its cut em off ffs :evil:

Re: Exhaust Downpipe Removal

Posted: Fri Jun 13, 2014 12:35 am
by johnktm
I've just been through the same thing,I used loads of WD40,two small pry bars a hammer and a long socket that was just bigger than the stud diameter.And a load of patience.
Just had to keep soaking in wd,and working the collars back and forth tiny amounts prying forward and tapping back using the socket like a drift,plenty of sharp taps with a light hammer all around the collar,took around 3 hours of swearing and sweating but eventually got them off intact,but a little "bruised".

Re: Exhaust Downpipe Removal

Posted: Fri Jun 13, 2014 8:07 am
by Kev44
Nice shiny exhaust you have there pity mine wasn't like that don't know what to do with them once i've got them off, might have to wrap them

Re: Exhaust Downpipe Removal

Posted: Fri Jun 13, 2014 9:34 am
by Rod.s
Then remove the studs and replace them with bolts :D

Re: Exhaust Downpipe Removal

Posted: Mon Jun 23, 2014 9:07 am
by Kev44
And then when the studs don't come out?

You're in a world of hurt

Given up on mine now going to cut collars off :evil:

Re: Exhaust Downpipe Removal

Posted: Mon Jul 21, 2014 9:40 pm
by Kev44
Well after the struggle of getting them off the result of many hours of rubbing down and only 2 runs with the coarse mop this is the result, well chuffed :D
Image

Re: Exhaust Downpipe Removal

Posted: Sat Oct 18, 2014 1:28 pm
by bordem88
This has been a huge help.. got a work mate been tryin to get his off for a week to no avail. I'll try the chissel idea tomorrow and see how we go... cheers..